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Metal Stamping Services

Metal stamping offers several unique opportunities as a production method.

Its ability to produce complex parts quickly and in mass quantities makes

it ideal for big projects with tight time constraints.

● Short lead time

● Cost-effectiveness

● High volume capabilities

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Why Choose YIFENG for Metal Stamping?

Competitive Pricing Our metal stamping services are among the most affordable in the industry and are typically priced lower than most US, EU and AU manufacturers. To eliminate hassle, we require a very low minimum order volume.

Exceptional Quality and Speed Quality shouldn’t have to come at the expense of speed, and vice versa. At YIFENG, we combine our extensive experience with the industry’s latest equipment and technologies to deliver high-quality metal stamping services on short timelines.

Industry-Leading Experience and Equipment Our team has more than 13 years of combined experience in the manufacturing industry, and we’ve worked with a diverse range of clients on an incredible range of products.

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Metal Stamping Capabilities

Metal stamping is the process of putting the tablet metal in the form of rough or curly materials for stamping molds for stamping processing. Among them, the surface of stamping molds usually need to increase hardness by heat treatment. Metal stamping processing includes various metal plates formed, such as punching or oil compressors for stamping, tailoring, pressing flowers, bending, edging and pressing flowers. This can be a single engineering operation. Among them, each project of the punching bed produces the expected shape on the board, and can also be automated by modularly modular stamping processing with hardware. Metal stamping is a low -cost manufacturing process, which can quickly produce a large number of the same metal parts

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Compound Die Stamping

Progressive Die Stamping

Deep Draw Stamping

Fine Blanking

Compound Die Stamping

Composite die stamping can be used mainly for making simple flat parts such as washers and metal rings. The stamping die that can complete the upper process of both inner hole and shape at the same station. Composite stamping die can be divided into: front-loading composite die, reverse-loading composite die according to the structure.

Characteristics of compound stamping.
- Suitable for rapid production of simple parts
- Can significantly improve the quality of stamped parts
- Highly cost effective
- High accuracy requirements for manufacturing mold

The main advantages of compound die stamping compared to progressive die stamping are:
— Composite dies have a compact structure and high accuracy of product forming in one pass, which is suitable for products with relatively simple structure but high accuracy requirements
— Complex structure of progressive die, very high production efficiency and higher cost, suitable for products with very h

Progressive Die Stamping

Progressive die stamping?uses a sequence of stamping stations. A metal coil is fed into a reciprocating stamping press with progressive stamping dies that simultaneously punches, bends, and shapes the parts.

The main advantages of progressive die stamping include:
— Quick production of many small parts with tight tolerances
— Low setup time
— Reduced labor costs
— Long run lengths
— Minimal scrap
— Combining multiple operations saves time and money

In short, progressive die stamping can make parts with complex geometries quickly, economically, and with high rates of repeatability. However, progressive die stamping does require investing in permanent steel tooling. It is also not suitable for parts requiring deep drawing.

Progressive die stamping is widely used in the production of parts for a wide range of industries including the automotive, electronic, and home appliance industries.

Deep Draw Stamping

Deep drawing involves pulling a sheet metal blank into the die via a punch, forming it into a shape. Deep drawing is a specialized metal stamping process to produce deep, hollow three-dimensional shapes. This type of forming is ideal for creating components that need several series of diameters and is a cost-effective alternative to turning processes, which typically require using up more raw materials.

Fine Blanking

Fine blanking, also known as fine-edge blanking, is valuable for providing high accuracy and smooth edges. Usually done on a hydraulic or mechanical press, or by a combination of the two.

The edges that are produced from fine blanking avoid fractures as produced with conventional tooling and surface flatness can exceed that available from other stamping methods. Since it is a cold extrusion technique, fine blanking is a single-step process, reducing the overall costs of fabrication.

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Materials

Aluminum, brass, copper, steel and stainless steel are available for metal stamping services. Below are the materials YIFENG can provide for metal stamping services.

Aluminum

Brass

Copper

Steel

Stainless Steel

Aluminum

Because aluminum and aluminum alloy materials are very suitable for processing, corrosion resistance and other characteristics. Metal aluminum stamping can be divided into two categories: stretching and casting materials according to its manufacturing process. There is a difference between the heat treatment alloy and the non -thermal treatment alloy of the stretching material, mainly due to the different methods of controlling the strength of the material. Non -thermal treatment alloys are used to adjust the strength of the cold processing to control the strength of the material. Generally speaking, the higher the cold processing level, the higher the material strength. Thermal treatment alloys are used to obtain the required intensity with heat treatment methods such as quenching and timeliness.

? ?Aluminum 1100

? ?Aluminum 3003

Brass

The ease of stamping and finishing, coupled with its electrical properties, corrosion-resistance and strength, make brass an excellent material for a broad range of products, such as electronic and lighting parts.

? ?Brass 2680

? ?Brass H59

? ?Brass H62

? ?Brass 260

? ?Brass 385

? ?Brass CAD260

? ?Brass 360

Copper

Copper is a preferred metal for stamped components that are exposed to the elements, or that are used to convey liquids. Copper is corrosion resistant, much like stainless steel, but is far more costly than stainless steel. Copper is preferred for many plumbing-related applications as well as for temperature sensing components.

? ?China copper

? ?Copper 101

? ?Copper for EDM

? ?Beryllium copper

? ?Chromium zirconium copper

? ?Tungsten copper

? ?Antimony copper

Steel

One of the great strengths of steel, especially low to medium carbon steel (the type which contains approximately 0.05% to 0.6% carbon) is its tremendous ductility and malleability. Carbon steel is very easy to twist, cut, or bend, so that it can be formed into a huge variety of shapes. As you might expect, that makes it ideal for a great number of applications such as axles, gears, structural beams, auto-parts, and pipelines.

? 1045 Steel (45 #)?????????????????? 1018 Steel
? 1215 Steel????????????????????????????? 1020 Steel
? 1025 Steel????????????????????????????? 11Smn30 Steel
? 1008 Steel?????????????????????????????? 4041 Steel
? 40Cr Steel??????????????????????????????? 4130 Steel
? 4137 Steel?????????????????????????????? 4140 Steel
? 42 Crmo Steel???????????????????????? G10 / FR-4 Steel
? S7 Steel Tool Steel???????????????? SKS3 Steel
? SCM440 (40CrMo) Steel alloy????

Stainless Steel

Because of its superior resistance to corrosion and its tremendous strength, stainless steel is used in a number of industries, including aerospace, automotive, food and beverage, and medical.

? SUS304 Stainless steel????????????????????????????? SUS303 Stainless steel
? SUS301 Stainless steel????????????????????????????? SUS316 Stainless steel
? SUS316L Stainless steel??????????????????????????? SUS401 Stainless steel
? SUS416L Stainless steel??????????????????????????? SUS416 Stainless steel
? SUS420 Stainless steel????????????????????????????? SUS201 Stainless steel
? SUS430 Stainless steel????????????????????????????? SUS431 Stainless steel
? SUS440C Stainless steel??????????????????????????? SUS410 Stainless steel
? SUS630 / 17-4PH Stainless steel?????????????

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Finishes

YIFENG offers a wide range of finishing services to help enhance your metal stamping parts. Our finishing services include anodizing, abrasive blasting, electroplating, powder coating and more. 22

Anodizing

Anodizing protects metal by increasing the thickness of its surface oxide layer. Anodizing is often used to color parts, improve durability and enhance corrosion resistance. It also provides better adhesion of lubricants to raw metal and reduces galling of threaded components.

Plating

Plating is a process where a conductive surface is covered with a thin layer of metal. It is commonly used to prevent corrosion, increase durability, alter surface friction, and improve appearance.

Black Oxide

Black oxide is a low-cost finishing method for adding corrosion resistance, reducing reflection, and enhancing the appearance of parts. As a final step, an after-finish of oil, wax, or lacquer is applied for added corrosion resistance.

Abrasive Blasting

Abrasive blasting is a finishing process where a media is propelled at a high velocity against a part’s surface to smooth or roughen it, or to remove contaminants, often in preparation for painting or another finishing process.

Powder Coating

Powder coating forms a durable, wear resistant and corrosion resistant layer on the surface of parts. Powder coating can be used to apply colors to parts and is compatible with any metal.